Thanks all. I had some custom footbeds made today. Cost $240 but they specialize in Ski/Snowboarding. Hopefully it'll help but I have an inkling feeling that I need a wider snowboard boot.
I'm returning my K2 Thraxis. I'm going to buy a pair of 32's, DC's, and Salomon (wides) and go from there.
Thirty-Two will be TM model. Salomon will be Synapse or Dialogue Wide, and DC will be Judge BOA.
Between the three I'll have three brands and 3 different types of laces and hopefully I'll be able to figure it out from there.