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...any one know if this is possible? I know D3o doesn't sell directly to the end user.

I want to cut up the material and make custom padding.

The best I can find is this (I'd prefer larger sheets):

 

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just heads up, i don't think every padded area uses d3o for demon products.

I believe for the shorts only the tailbone area uses d3o while the other padded areas are foam. for the top i read the spine and elbows have d3o while other parts are foam as well. Just watch the product videos before making your purchase because the guy goes into pretty good detail as far as what type of padding is where
 
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