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Lets fix your BOA

39K views 23 replies 12 participants last post by  Clayton Bigsby  
#1 · (Edited)
I am going to start this thread for all BOA related repairs and general info.

I am the BOA guy in my circle of friends so I have fixed many a BOA over the years, they are quite simple to repair once you get over the fear of what you are likely to find inside.
The people who I have witnessed over the years who continually have BOA problems all have this in common, they don't gently open the tongue of the boot to get their feet out, they just pop the dial and start trying to rip their foot out of the boot. This rapid unwinding is what does the damage so being gentle here will save you many problems in the future.

So lets have it. Starting with this burton photon boot.

Coiler.
Pop it open with a screwdriver like so, rotate clockwise
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Remove the dial and unravel the wire
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To reinstall the dial simply pull the lower laces until everything lines up and pop it back in. Ratchet it up with the dial and everything will align itself perfectly
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Discussion starter · #2 ·
Next for the side boa. I use this little boa tool but I just confirmed that it is a 1.3mm hex
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1.3mm hex
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Inside looks like this
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Remove the spool and unravel the wire, then reinstall by pulling on the laces again until the spool slips back in, install the dial and tighten it up.
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Discussion starter · #14 ·
Great post, thanks Kijima.

edit: seems like brand new 2021 Adidas Acerras have an issue with the side boa getting stuck before any use...can this be resolved the same way, or is this a manufacturing QA issue?
Most boa problems are easily resolved, only continual use once you have a problem will damage the wire.
 
Discussion starter · #15 · (Edited)
Ok so lets replace a wire. The easiest way is to use a new wire from boa, hardware store wire will work too but you need to spot weld the ends to stop them fraying. I used to use a car battery to weld the ends but now I use burton boots with the new england ropes and they are much more comfortable than the wires.

So pop the dial out like before
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Let it all hang out
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Push the wire back through the slot, and then from the other side push it back through the hole until it becomes free. Then remove the cable from the dial and then from the boot itself.
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Now to refit the new cable, obviously thread it through the boot eyelets, dont forget to thread it through the last set of holes on the spool housing lol, ask me how I learned that :ROFLMAO:

Now you should see a slot and a hole in the side of the spool, you start feeding your wire through the slot, this slot has a red line drawn on it.
So through the slot, back through the other side and then double the wire over into the hole and pull it tight to lock it in place.
When the cable is locked in and pulled back through the slot you can refit the spool by pulling the laces back through the boot again and popping it back in.
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Discussion starter · #17 ·
Do you know which new England rope works as replacement laces?
No I don't but being a manufacturer myself I would say there's nothing special about the burton rope and you could find it online or order some from burton.
The burton spool only has one hole in it and they just double knot the rope to secure it.
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